Commitment To Quality
To ensure all of our tools function flawlessly as intended, our service technicians follow strict quality assurance and quality control procedures. Each tool undergoes a meticulous process: complete disassembly, parts are washed in a parts washer, bead blasted, blacklight & mag-particle inspection, and precise reassembly according to the redress manuals. In the event of non-repairable damage, parts are replaced with new parts per Axial Downhole specs, guaranteeing peak performance. The dedication to quality and precision in these procedures ensures that the tools are fully equipped for their tasks.
Disassembly and Cleaning: Every tool is completely disassembled, washed, bead blasted, and inspected. This step ensures that any dirt, debris, or contaminants are removed from the tools, making them ready for inspection and reassembly.
Inspection: After the cleaning process, the individual components of the tools are blacklight & mag-particle inspected thoroughly. This inspection helps identify any damaged or worn-out parts, fatigue, and or cracks that need to be replaced.
Reassembly: Once the inspection is complete, the tools are reassembled using Axial Downhole’s redress manual. This ensures that the tools are restored to their original specifications and maintain their performance and reliability.
Replacement of Non-repairable Components: In cases where certain components are damaged beyond repair, the technicians replace them with new parts to ensure the tool's proper functionality.
Pressure Testing Hydraulic Disconnects: Hydraulic disconnects, which are crucial components in a downhole BHA, are pressure tested at two different levels: 250 psi and 10,000 psi. This testing ensures that the hydraulic disconnects can withstand the well-bore pressures and function as intended.
Pressure Testing Dual Flapper Check Valves: Dual flapper check valves are subjected to pressure testing at 250 psi and 10,000 psi. This testing helps confirm that these valves can handle both lower and higher pressure conditions in a well-bore effectively.
Motor Testing with Dyno: Every motor manufactured by Axial undergoes testing using an Dyno. This testing process measures various parameters such as torque, pressures, RPMs, and overall performance. By conducting these tests, the technicians can ensure that the motors meet the required performance standards.